What are the negative effects of pulling cylinder of diesel generator set?

For precision instruments such as diesel generators, many failures are caused by a single accident. For example, a cylinder pull failure. Many people may think that the pull cylinder is a simple failure, but in fact it is not. There are a lot of factors that make cylinders pull together, so let’s give you a brief introduction.
1, the air filter is not sealed, so that the filtering effect is worse, dust, sand and other impurities in the air are sucked into the cylinder, the formation of abrasive wear. The test shows that if a few grams of dust is inhaled every day, the wear of cylinder liner will increase by more than 10 times.
2. Poor running-in. After the new engine or overhaul, there are many micro uneven on the surface of the cylinder liner, piston and piston ring parts, and the lubricating oil film is difficult to form. If it is immediately put into large load operation without running-in, it is easy to cause accidents such as cylinder pulling.
3, often start at low temperature. When the engine starts at low temperature, the lubricating oil viscosity is large and the fluidity is poor, so it is difficult to form an effective oil film on the inner wall of the cylinder. According to the research department test, diesel engine cooling water temperature below 30℃ load operation, cylinder liner and other parts wear is 5 ~ 7 times of normal water temperature.
4. The engine of the diesel generator set is overheating. When the cooling system is poorly maintained or overloaded, the high temperature not only reduces the mechanical strength of the parts, but also makes the lubricating oil film on the inner wall of the cylinder unable to form. Piston and other parts are easy to get stuck in the cylinder liner after heat expansion, and the result is often partial melting of the piston, the inner wall of the cylinder liner is pulled bad, forcing the engine to stall.
The above content is about some adverse effects brought by diesel generator cylinder, for the majority of users.

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Post time: Apr-10-2023