The starting steps and methods of diesel generator sets?

The starting step of the diesel generator set is not as simple and easy as imagined, many new users have certain misunderstandings about the starting of the diesel generator set, if used improperly, it will cause adverse effects on the diesel generator set. Then the correct start operation of the diesel generator set, we can follow the following steps to operate.
1. Loosen the vent screw on the fuel injection pump, use the fuel hand pump to remove the air in the fuel system, and fix the adjustment control handle at the throttle position suitable for starting speed.
2. Press the start button to make the diesel engine start, such as 10 seconds (up to 15 seconds) the diesel engine still can not start on fire, it should wait for 1 minute and then make a second start, if three consecutive times still can not start, check and find out the cause of the fault.
3. After starting the diesel generator set, pay close attention to the oil pressure gauge reading (2.5-3.5kg /C㎡ during normal operation), if the oil pressure gauge does not indicate, it should be stopped immediately for inspection, and check whether the ammeter has charging instructions.
4. After the unit starts, the no-load speed gradually increases to 1000-1200r /min, (note that it should not run at low speed for a long time), and after the preheating process of the diesel engine, the speed is increased to the rated speed. When the water temperature reaches 55 ° C and the oil temperature reaches 45 ° C, it is allowed to enter full load operation.
5, when the diesel generator instrument indicates normal, you can close the load switch to the load power supply, with the change of the load of the unit, if the frequency and voltage are not within the specified range, should adjust the frequency and voltage in time, so as to maintain its rating, it is prohibited to load the unit at low speed, so as not to damage the equipment.
6. After the diesel generator set is put into normal operation, attention should be paid to the changes in water temperature, oil temperature, oil pressure and the reading of the power meter, frequency meter, ammeter and voltmeter at any time, and anomalies should be dealt with in time. Domestic diesel generator set.
The starting of the diesel generator needs to rely on external forces, and the device required to complete the starting process is called the starting system or the starting device. The starting system of diesel engine is mainly composed of starting motor, battery, charging generator, tuning device, lighting equipment, various instruments and signal devices. The starting methods of diesel generator sets are usually as follows:
1, manpower start
Small power diesel engines are widely used in manual starting (rope starting and hand starting), which is the simplest method of starting.
2, the motor starts
Dc motor starting is widely used in various automotive engines and small and medium power diesel generator sets. This starting method is to use the lead-acid battery to supply power, by the special DC starting motor to drive the diesel engine crankshaft rotation, the diesel engine will start.
3. Start with a small gasoline engine
Some large and medium-sized construction machinery and tractor diesel engines that often work in the field, cold and other difficult conditions sometimes use specially designed small gasoline engines as starters.
4, compressed air start
Large and medium-sized diesel engines with cylinder diameter of more than 150mm are usually started with compressed air. At present, the main use of high pressure air through the starting control valve to the camshaft control air distributor, and then by the air distributor according to the working order of the diesel engine, the high pressure air is supplied to the starting valve of each cylinder in the power stroke, so that the starting valve is opened, compressed air flow into the cylinder, push the piston, rotate the crankshaft to a certain speed, stop the gas supply, control the fuel injection pump oil supply.

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Post time: Jun-30-2023